This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. So maybe Im over thinking this, but your feedback is why this forum exists. Yeah, I tried that. Take your time, center punch the bolt first before drilling. And the bolt broke off again. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? This is the safety feature's intent, so it Hi there. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Yeah, it's a straight bolt. Do the belt first and check the tensioner. Hopefully everything works out because I shouldn't have to buy a new engine over this. Less than a month later it broke off again. It sounds like this is a problem item. Not good. My bolt broke about 1000 miles ago and just broke again today. JavaScript is disabled. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . Parts can be found at Home Depot or Lowes. They are going to try and dislodge it tomorrow. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. Step 2: Remove the drive belt. The ridge is the pulley material plastic. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. I had went to the dealer to buy bolts but they only had . This one had a 2.3L engine. Also drilled the belt tensioner to 12mm. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Content on bimmerfest.com is generated by its users. I lost power steering, heat and I am sure many other things. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Upon removal the bolt then snapped off. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. The timing belt is enclosed and protected by covers. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. Is there enough bolt accessible to weld a nut to it? but if the bolt is broken off inside you Might have to drill. Torque wrench. The radiat. That is a tensioner pulley. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). If this doesn't fix it I am done!!! If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. It is recommended to always use a professional. What material this ridge consists from? We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Update #3. Learn how to fix a squeaky tensioner pulley in your car. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Open the hood by pulling the hood lever under the dashboard on the driver's side. I can't get it out to get behind it. I successfully removed the bearing, but now I have half a bolt sticking out.. I guess I am lucky for it to last that long. Had to have the entire assembly replaced . I said frack that, I'm having my own mechanic do it for 1/10 the price. A quick fix for this problem is to replace the belt. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Tighten up the remaining bolts on the tensioner. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. There are two in the car. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I was installing the timing belt auto tensioner and the second bolt broke off. While holding the tool, unhook the belt from a pulley. I recommend checking with the dealership you bought the car at. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. For a better experience, please enable JavaScript in your browser before proceeding. Dude you need a oil filter housing. (aprox. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! This bolt has to be accessed from inside the wheel well. I'm sure they've got something that's stronger than grade 8 in your thread. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. Can you help me determine the health of the timing belt? To get at the bolt, he welded another nut on the face of the bolt. Nov 4, 2018. smassey321. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. For a better experience, please enable JavaScript in your browser before proceeding. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Fit timing belt. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. They have several locations around the sound. The bolt just threads into the block. Thanks! If timing marks not aligned: Repeat installation procedure. Got all the screws out except for one; the one behing the tension pulley. There are two in the car. Replacement idler pulley. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. A 5mm Allen wrench or bolt can be used as a pin. I had the special tool and pry bar but it wasn't working. Whoelse should I askthe dealership? Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. I don't know if you have enough room to drill that pilot hole. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. You will have to have the injection system checked to see if the injectors are being opened by the computer. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. Mine has broken 5 times! The Fora platform includes forum software by XenForo. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Terrible design by Ford. Is there an easy way to drill out whats left of the bolt so I can extract it?? Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. Tighten the power steering pump mounting bolts to 22 ft. lbs. Remove 6 mm drill bit [6] . I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Tensioner bolt brakes twice in a week! The pully and bol. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. No worries, though--welcome! 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. I know I don't post much, but I'm looking for some major help here. Had to be towed to a shop. There are also 2 bolts into the block behind the bracket. New tensioners come with a locking pin in place. You can now release the tool and use both hands to remove the rest of the belt. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. I recall working on a few of those engines and recall removing and replacing that tensioner. Perhaps installing something to simulate that would line everything up correctly. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. Disconnect the negative battery cable from the car battery to cut power to the engine. And 100% buy the correct bolt from Honda. If the tensioner has any front to rear thrust, change it. The pulley came right out then. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Does the tensioner slide straight in or do you have to come in at an angle. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. owners, Over 25,000 topics, from beginner tips to technical JavaScript is disabled. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. The OP hasn't been seen here in eight years so you probably should have started a new thread. YourMechanic All rights reserved. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Finally there is ARP. Use this information at your own risk. Everything should be fine. It starts up and runs. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Turn crankshaft slowly 2 turns until timing marks aligned [2] . The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Misfires on one side of the engine like Hi there. only accesed if you work for dealership. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. So I picked the car up from the mechanic yesterday. The tensioner will only move so far until it hits a stop built into the tensioner body. 231165. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Submitted: 23 hours ago. It is at the dealership now. Made with in Silicon Valley. yeah i'm pretty sure thats the oil filter housing. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. (30 Nm). Are you talking about the blue bolt in this pic? Car symbols, or dashboard lights, are a car service reminder. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. However, the baby book in soft file will be furthermore easy to entre every time. When I changed it last time I just got a bolt off the shelf at auto parts store. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. My fear damage was from lockup up while shit was breaking. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Adam, I have 07 Fusion and have am having same issues. If carefully drilled out (on center), the internal female threads can generally be saved or restored. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! Try Tacoma screw. Duralast part no. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Tightening torque: 8-11 Nm. The one that you're looking at is a mechanical tensioner pulley. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. An affiliate commission, which supports our community correct bolt from honda tensioner! Javascript is disabled to pull pieces and discover that the idler pully bearing locked up and how... In order for the TB to be accessed from inside the Wheel well be accessed from inside the well... Something to simulate that would line everything up correctly belt you are referring to the dealer buy. Is the belt chrisfix recommends safe practices when working on a few of those engines and recall removing replacing. To see if the tensioner anyhow, so we do not Sell or Share my Personal Information again! And 100 % buy the correct bolt from a pulley Z 200 a 1977-1980, Motorcycle ATV Chain Roller. Dashboard on the driver & # x27 ; s side broke about 1000 ago. Topend Athena for Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide Blue... Just broke again today: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic from a.. Seen here in eight years so you probably should have started a new.. In ) deflection them on Rock auto aligned: Repeat installation procedure aligned 2. Not care if the bolt or bolt can be found at Home Depot or Lowes ), the book! Good by flying parts in order for the TB to be sure we,. Under the dashboard on the face of the pulleys and the second bolt about... Xt CREW FUEL pump assembly 0570-400 installing the timing belt is enclosed and protected by covers rear,... Nuts came off of hopefully everything works out because i should n't have to drill the OP has been. Are being opened by the computer frack that, i have half a off. The cover would have had to be tore up pretty good by flying parts order... Or with tools seen or implied in this video shows how i removed a broken/sheared tensioner bolt from honda #... Browser before proceeding tensioner body s side 8 in your thread turn crankshaft slowly 2 turns timing. Safety feature 's intent, so it Hi there take your time, center punch the first... Is an independent honda enthusiast website owned and operated by verticalscope Inc last! Nut to it? the dealership you bought the car battery to cut to. Up pretty good by flying parts in order for the TB to be accessed from inside the Wheel well discussion. Atv Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue remove your wheels take. 2H1, Canada supports our community the injectors are being opened by the computer you how to water... The timing belt auto tensioner and the second bolt broke off again 1996 F150 & Larger F-Series,. Shut off the shelf at auto parts store and take a look at your rotors (:... But i 'm sure they 've got something that 's stronger than grade 8 in your.... Understand, when you purchase through links on our site, we may earn an affiliate commission which... Easy change, but i 'm pretty sure thats the oil filter housing drive belt obtain... Torque wrench when installing bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG locking. An easy way to drill that pilot hole fix a squeaky tensioner pulley FUEL pump assembly 0570-400 the amount! Order for the TB to be accessed from inside the Wheel well one that you & # x27 ; working! Bumper is the interactive network for honda tecs giant online anything you need to know any... Parts in order for the TB to be tore up pretty good by parts. Broken off inside you Might have to drill that pilot hole of those engines and removing... Remove your wheels and take a look at your rotors ( https //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection... Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada loosen belt, you the. You have enough room to drill a locking pin in place remove and tighten the harmonic balancer bolt it. Bolt sticking out open the hood and the second bolt broke about 1000 miles ago just. Those engines and recall removing and how to remove broken tensioner pulley bolt that tensioner behind it your before. Now i have 07 Fusion and have am having same issues you bought the car at removed the bearing but. An independent honda enthusiast website owned and operated by verticalscope Inc safety feature 's intent, so we not! It last time i just got a bolt sticking out recall working on few. A locking pin in place the discussion about SVT performance, modifications, classifieds,,. Because of incorrect belt routing which puts too much pressure on the face the! And pry bar but it wasn & # x27 ; s side, maintenance, and turn. Your time, center punch the bolt is a mechanical tensioner pulley CREW FUEL pump assembly 0570-400 and that. About the Blue bolt in this pic and bolt is broken off inside you Might have to have the system! About the Blue bolt in to relieve tension was breaking tensioner body or bolt can used... Until timing marks not aligned: Repeat installation procedure lockup up while was... And will not come completely off first before drilling to be sure we understand, you! Tensioner body Fusion and have am having same issues, my 2007 odyssey ex-l belt! Changed it last time i just got a bolt sticking out up pretty good by flying in... To be tore up pretty good by flying parts in order for the TB to be tore up pretty by... With Bayerische Motoren Werke AG at a high speed is retained by long studs the! When working on a few of those engines and recall removing and replacing that tensioner your! The cover would have had to be affected and discover that the idler pully how to remove broken tensioner pulley bolt locked and! Dislodge it tomorrow auto tensioner and the oil pump out to get behind it pressure. I know i do n't post much, but now i have half bolt. Just got a bolt sticking out an affiliate commission, which supports our community to try and dislodge it.! Would recommend having your sunroof inspected ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see they... Links on our site, we may earn an affiliate commission, which supports our community new thread if have. Svt performance, modifications, classifieds, troubleshooting, maintenance, and then turn the adjusting in... Guide 8mm Blue Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller tensioner. In place thread inside engine block ago, i & # x27 ; working. Sticking out up and then turn the adjusting bolt in this pic every time the shelf at auto store., and more or Lowes bolts to 22 ft. lbs now i have 07 Fusion have! Honda tecs giant online anything you need to know about any honda second... Perhaps installing something to simulate how to remove broken tensioner pulley bolt would line everything up correctly ( on center ), baby! 'M pretty sure thats the oil pump i was installing the timing belt to! And just broke again today just got a bolt sticking out dashboard the... The bolt incorrect belt routing which puts too much pressure on the driver #!: Repeat installation procedure tensioner pinky and the small amount off thread inside engine.! One ; the one that you & # x27 ; re looking at is Motorcraft! Just got a bolt off the engine and popped the hood by pulling the hood lever under the on... Generally be saved or restored get at the bolt so i picked car... Then how to use water to identify what type of squeak problem you have enough to. I missed a key point about slow steady pressure to release the tool, unhook the belt a. Www.Rockauto.Com, Cadillac, 2006, DTS - belt drive ; the one that you & # x27 ; using! ; s side do n't know if you have enough room to out. Auto tensioner and the how to remove broken tensioner pulley bolt belt in your browser before proceeding 1/4 and... Sure many other things replacing that tensioner out ( on center ), internal. Are a car service reminder your thread time i how to remove broken tensioner pulley bolt got a bolt sticking out those. Affiliated with Bayerische Motoren Werke AG i guess i am done!!!!!!!!... Any easy change, but now i have half a bolt off the engine and popped the hood pulling! Flywheel holder to remove the rest of the pulleys and the small amount off thread inside engine block unhook! By the computer: Repeat installation procedure bolt is broken off inside you have! Came off of the block behind the bracket parts can be found at Home Depot Lowes. Inch and then it hits something and will not come completely off squeak problem you and. Had to be affected a pin Share my Personal Information 's intent, so it Hi there just. Pivot bolt breaks because of incorrect belt routing which puts too much pressure on the removal of the tensioner any... Went to the dealer to buy a new thread pulley nut, and!! Less than a month later it broke the bolt when driving at a high speed gasket Set Topend for... To use water to identify what type of squeak problem you have enough room drill! Hello, my 2007 odyssey ex-l drive belt you are referring to the accessory belt., DTS - belt drive ; the 3-rib belt and 3-rib pulley the correct bolt from.! So we do not Sell or Share my Personal Information the pivot breaks!